Synthetic mesh and biologic grafts: Properties and biomechanics


Introduction

The female pelvis is comprised of a complex, interconnected network of connective tissues and muscles that collectively work together to provide support to the pelvic organs. The vagina also provides support to the pelvic organs by supporting the urethra and bladder anteriorly, the uterus apically, and the rectum posteriorly. In the event that support to the pelvic organs is lost, via damage to or abnormalities in the connective tissues, muscles, and/or vagina, the pelvic organs unnaturally descend from their normal anatomic position into the vaginal canal, resulting in pelvic organ prolapse (POP).

To surgically restore support to the pelvic organs, a native tissue repair can be performed in which a patient’s own connective tissues and muscles are used. Given that the integrity of the existing connective tissues and muscles are likely compromised in women with prolapse, it is perhaps not surprising that native tissue repairs are associated with high failure rates: 40% by 2 years and 70% by 5 years ( ; ). As a result, surgeons began to use synthetic meshes and biologic grafts to reinforce repairs and improve patient outcomes.

The methods by which synthetic meshes and biologic grafts restore support to the pelvic organs vary. Synthetic meshes are permanent—they are designed to last for the lifetime of the patient. Support is therefore dependent on the strength of the synthetic mesh and how well the mesh integrates with the host tissue. Chemically crosslinked biologic materials were intended to act similarly to permanent materials with modifications designed to prevent host degradation. Unfortunately, these products were associated with similar or increased rates of complications relative to synthetic meshes. More recently, biologic grafts have been designed to intentionally degrade over time and to facilitate the rebuilding of damaged or compromised tissues; hence, biologic grafts act as an initial reinforcement, and following degradation and then repair by host immune cells, support is provided by the newly formed tissue.

Since the introduction of the first transvaginal prolapse mesh “kit” in 2002 ( ), synthetic meshes have been widely used in the surgical repair of prolapse. The increased use of mesh was also paralleled with a surge in the number of complications reported, which led the FDA to issue two consecutive public health notifications (PHNs) in 2008 and 2011 warning of complications associated with transvaginal meshes and upgrading them from Class II to Class III devices in 2018. As Class III devices, industry was now required to perform small clinical trials before bringing new products to the market. In 2019, the FDA mandated that manufacturers of transvaginal prolapse meshes stop the sale and distribution of their products, citing a failure to demonstrate reasonable assurance of safety and effectiveness. This series of events has prompted surgeons and their patients to reconsider the use of biologic grafts in prolapse and incontinence surgeries. Fortunately, mechanistic studies to define the mechanism of mesh and biologic graft complications have increased over the past 10 years and have identified factors contributing to complications.

The overall goal of this chapter is to provide the reader with a review of basic science and clinical studies that have aided our understanding of how the properties and mechanics of synthetic meshes and biologic grafts impact the host response, and how these factors may contribute to complications.

Synthetic meshes

Overview of synthetic meshes

The use of synthetic meshes for the treatment of POP dates back to the 1970s ( Fig. 7.1 ). During that time, there were no FDA-approved meshes for the abdominal repair of prolapse (sacrocolpopexy). The meshes used in sacrocolpopexy were the same as those approved for hernia repair. In the 1990s, gynecologists began cutting hernia mesh products into the desired shape and utilizing these modified meshes for the transvaginal repair of prolapse and surgical treatment of stress urinary incontinence (SUI). Given the surgical demand for a mesh product in the urogynecology space, companies started remarketing their hernia products and developing products targeted for stress urinary incontinence (SUI) and prolapse.

Fig. 7.1, Timeline of mesh product development and usage, from conception to present day. FDA, US Food and Drug Administration; SUI , stress urinary incontinence.

In 1998, tension-free vaginal tape (TVT; Ethicon, Somerville, NJ, United States) was developed as one of the first commercially marketed “kits” to treat SUI. Unlike previous SUI products, TVT was placed under the midurethra, and the surgery could be performed under intravenous sedation instead of general anesthesia. The product was an immediate success, leading to a competitive market with multiple manufacturers introducing their own versions of the midurethral sling ( Table 7.1 ). The products were all polypropylene but differed in their weight, pore size, knit patterns, mesh thickness, etc.

TABLE 7.1
Comparison of Weight, Pore Size, and Mesh Thickness as Reported by the Manufacturers of Various Slings
(From Moalli PA, Papas N, Menefee S, et al. Tensile properties of five commonly used mid-urethral slings relative to the TVT™. Int Urogynecol J Pelvic Floor Dysfunct . 2008;19:655.)
Sling Weight (g/m 2 ) Pore Size (µm) Mesh Thickness (mm)
American Medical Systems SPARC/Monarc 110 1000 0.66
Bard Uretex 81 1160 0.62
Boston Scientific Advantage/Obtryx 100 1182 0.66
Caldera T-sling 140 698 0.48
Gynecare TVT/TVT-O 100 1379 0.63
Coloplast Aris (Mentor Aris) 70 374 0.27

Based on the success of midurethral slings, transvaginal prolapse mesh kits based on a similar concept were introduced to the market. The first preconfigured mesh for prolapse repair, cleared by the FDA in 2002, was Prolift (Ethicon, Somerville, NJ, United States), a transvaginal mesh kit utilizing the prolapse mesh Gynemesh PS, which had been renamed from the hernia mesh Prolene Soft. These kits offered the potential of a procedure to repair prolapse that was technically easier relative to sacrocolpopexy and had a shorter operation time. As a result, the use of transvaginal meshes escalated in prolapse surgery such that, by 2005, mesh kits were being used in over 70% of mesh-augmented prolapse repairs, and by 2010 over one-third of the 300,000 prolapse surgeries performed annually used mesh (both transvaginal and sacrocolpopexy) ( ).

Companies were originally able to remarket their hernia products for POP and SUI as 510K devices because hernia products were in existence before the 1976 Medical Device Amendments Act. Using this mechanism, companies were able to avoid costly premarket testing of new devices. Unfortunately, this resulted in the use of products that were not specifically designed for the unique soft tissues and loading conditions within the female pelvis. Not surprisingly, the accelerated use of mesh was also paralleled by an increase in the number of complications, with pain and mesh exposure through the vaginal epithelium the most commonly reported symptoms ( ). As a result, the FDA released the first PHN in 2008 warning of complications associated with transvaginal meshes, and in 2011 released an updated notification stating that these complications are not rare, occurring in approximately 20% of cases ( ). Following this PHN, public and clinical views on the use of mesh in prolapse surgeries shifted. Specifically, the use of synthetic meshes in the transvaginal repair of prolapse declined, whereas there was no change reported for the use of synthetic mesh in transabdominal or suburethral sling procedures ( ). reported a three-fold increase in mesh sling revision surgeries at tertiary academic medical centers in the United States from 2007 to 2013. The continued rise of complications resulted in the FDA reclassifying transvaginal meshes for POP from Class II to Class III devices in 2016, and ultimately led to the halt of the sale and distribution of the devices in 2019. In time, other countries, including the United Kingdom, Ireland, Australia, and New Zealand, issued similar orders for cessation of all use of polypropylene mesh products in surgeries. Although not as severe, synthetic meshes used in sacrocolpopexy are also associated with complications, at a rate of approximately 10.5% over 7 years, and this rate increases with time ( ). The pathogenesis of mesh complications is unclear; however, research studies suggest that mesh textile properties, mesh structural properties, and the mechanical behavior of mesh are all contributing factors.

Textile properties and implications for the host response

Pore size and porosity, mesh weight, knit pattern, and filament type are all key textile properties that can significantly impact the host response. In the following sections, each of these textile properties and the studies that have shed light on their role in the host response will be discussed. Important studies performed in humans and in animal models in both the abdominal hernia and urogynecology literature will also be discussed.

Filament type.

Synthetic meshes are manufactured from individual fibers that are either monofilament or multifilament. As the name implies, a multifilament fiber consists of multiple filaments that are either braided or interwoven to create one fiber. Relative to monofilament fibers, the surface area of multifilament fibers is increased by a factor of at least 1.57 ( ), and the increased surface area likely provides more area for bacteria to adhere and proliferate. Furthermore, multifilament fibers potentially have spaces less than 10 µm in diameter within the fibers themselves (as a result of the braided or interwoven filaments) that allow for the passage of bacteria but limit the passage of macrophages or neutrophils ( ). These spaces consequently act as a harbor for bacterial proliferation ( ). Indeed, synthetic meshes with multifilament fibers are associated with higher bacterial colonization ( ). Consequently, current meshes are manufactured from monofilament fibers, and multifilament fibers are avoided.

Knit pattern.

The knit pattern describes the way that the fibers are combined during the manufacturing process of the mesh, and governs the behavior of the mesh. Knitting and weaving are two of the most common knit patterns. To knit a mesh, a single fiber is continually looped into a warp-lock, interlock, or circular knit style. Conversely, a woven mesh is constructed from the interlacing of two sets of fibers that run perpendicular to one another. Relative to knitted meshes, woven meshes have superior shape memory and mechanical strength. However, they conform poorly to underlying tissues/structures and are susceptible to fraying when cut ( ). Knitted meshes, on the other hand, have increased flexibility, which affords them high conformity to underlying tissues/structures and greater porosity than woven meshes. The larger pores of knitted meshes reduce the risk of infection ( ; ; ), which will be discussed in more detail in the next section. Given these advantages, knitting is the preferred manufacturing technique for current urogynecologic meshes.

Pore size and porosity.

Pore size and porosity (the amount of void space relative to the total area of the mesh) are key textile properties that can significantly influence the host response to mesh. As alluded to in the previous section, large pores decrease the risk of bacterial colonization and increase vascular penetration relative to small pores. Additionally, large pores allow for the ingrowth of tissue, which can improve the mechanical integrity of the resulting mesh-tissue complex ( ). Similar to the small pores within multifilament fibers, mesh pores smaller than 10 µm are also conducive to bacterial proliferation and persistent infection ( ). Furthermore, small-pore, low-porosity meshes are associated with increased inflammation, fibrous tissue deposition, and potential for adhesion relative to large-pore, high-porosity meshes ( ; ; ; ; ). Small-pore meshes are also at an increased risk of undergoing “bridging fibrosis.”

Bridging fibrosis is a phenomenon that occurs when the perifiber inflammatory reaction around a single fiber merges or “bridges” with a neighboring fiber (or fibers in the case of a mesh knot), which results in the formation of a continuous fibrotic response or encapsulation of the mesh. This phenomenon is associated with an increase in pain, which is likely a result of tension on the surrounding tissues because of contraction of the myofibroblasts present in the capsule ( ; ; ; ; ). In addition to pore size, the thickness of the fibrous capsule is likely dependent on the polymer; more specifically in regards to how the tissue interacts with the surface of the fiber and the hydrophobicity of the polymer ( ). For polypropylene, 1 mm has been identified as the minimum pore diameter required to allow for adequate tissue ingrowth and to prevent bridging fibrosis ( ; ). However, it is important to note that 1 mm is specific to polypropylene meshes and hernia repair. The minimum pore diameter likely changes with the polymer (e.g., 630 µm is the minimal diameter for co-PVDF, a blend of polyvinylidene fluoride and hexafluorpropylene ( )) and for meshes implanted in the vagina, given that the host response to mesh is more robust in the vagina relative to the abdomen ( ; ).

Mesh weight and surface area.

In addition to filament type, knit pattern, and pore size, urogynecologic meshes are also classified into different categories based on weight, defined by the specific gravity (g/m 2 ), as lightweight (<45 g/m 2 ) or heavyweight (>45 g/m 2 ). In general, lightweight meshes tend to have larger pores, higher porosity, and decreased stiffness relative to heavyweight meshes. Consequently, lightweight meshes typically have improved biocompatibility compared with heavyweight meshes ( ). Specifically, heavyweight meshes are associated with increased apoptotic cells surrounding mesh fibers, a more pronounced and prolonged inflammatory response, and a higher turnover of the tissues surrounding the mesh fibers after 1 year of implantation ( ; ; ; ; ; ; ). Lightweight meshes, on the other hand, tend to have a reduced amount of fibrosis and inflammation, a higher potential for tissue incorporation within the mesh pores, and reduced potential for adhesion and pain ( ; ; ; ; ; ). Collectively, these results suggest that lightweight meshes are clinically more beneficial than heavyweight meshes, and it is for this reason that companies made the switch from producing heavyweight meshes to producing lightweight meshes, which is the current standard.

It is generally understood that lightweight meshes are more biocompatible than heavyweight meshes. However, contrasting results were observed in a study conducted by comparing a heavyweight (large-pore, knitted) and lightweight (small-pore, woven) polypropylene mesh implanted in the abdomen of rats. The heavyweight mesh was associated with a reduced fibrotic reaction, improved tissue integration, and significantly fewer macrophages at the implant surface than the lightweight mesh ( ). These results suggest that pore size is more important than mesh weight, and corroborate that knitted meshes are associated with a more favorable host response than woven meshes. However, it is important for the reader to keep in mind that mesh weight, pore size, and stiffness are interconnected, and that changing one property will affect the others. Thus, it is difficult to attribute the host response to a single factor, and it is vital that all aspects of urogynecologic meshes are considered when evaluating their biocompatibility. Moreover, as detailed below, the geometry of a mesh often changes according to the direction of loading. Indeed, wide-pored meshes with unstable geometries can be substantially smaller-pored and stiffer when loaded in vivo . It is therefore important to consider multiple factors when choosing a mesh.

Surface area, a measure of the amount of material that is in contact with the tissue, is another factor that can impact the host response to mesh ( ; ). Similar to heavyweight meshes, meshes with a larger surface area yield a strong and more active inflammatory response compared with meshes with a smaller area of contact with the host tissue ( ; ). Surface area is particularly problematic for multifilament meshes, as the surface area is increased by approximately 50% compared with monofilament meshes, thereby providing a greater surface for bacterial adherence and proliferation ( ).

Structural properties and implications for the host response

In the next few sections, the mechanics of meshes will be reviewed, with an emphasis placed on understanding the difference between structural and mechanical properties, the tests used to determine the structural properties of mesh, and the implications of structural properties for the host response.

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