Clinical Applications of 3D Printing in Foot and Ankle Surgery

Distraction subtalar joint fusion using a custom 3D-printed implant

Definition A patient-specific custom 3D–printed porous titanium implant for subtalar joint fusion to restore height, length, and alignment of the hindfoot. Indications Calcaneus malunion/nonunion Subtalar fusion malunion. Anatomy and pathogenesis The subtalar joint is comprised of the talocalcaneal joint and…

Custom constrained 3D total talus/navicular replacement

Definition The utilization of 3D printing technology for combined total talus and navicular replacement with incorporation of subtalar joint fusion and total ankle replacement. Indications Talar avascular necrosis Aseptic talar body collapse Failure of total ankle arthroplasty with talar subsidence/collapse…

Primary total ankle total talus replacement

Definition Surgical treatment of end-stage ankle arthritis with concomitant avascular necrosis (AVN) of the talus utilizing a combination of patient-specific 3D-printed and off-the-shelf (OTS) components for joint preservation and restoration of function. 3D printing has evolved and now allows surgeons…

3D-printed custom hemi-talus replacement

Definition Resection of damaged cartilage and subchondral bone in the talus which is then replaced with a metallic, patient-specific, 3D-printed implant without the need for malleolar osteotomy. Indication(s) Chronic, medium-to-large osteochondral defects (OCDs) of the talar dome which are often…

Primary constrained total talus with subtalar joint arthrodesis

Definition Patient-specific 3D custom-printed metallic constrained total talus replacement includes modifications to implant design and technique in order to incorporate subtalar arthrodesis. Anatomy The talus, through its articulations, is the link between foot and ankle motion. The talus is covered…

Isolated total talus replacement

Definition Excision and replacement of the talus with a patient-specific 3D-printed metallic implant in patients without adjacent joint disease. Indications Avascular necrosis (AVN) of the talus without significant arthritic changes ( Fig. 4.1 ). Complex talus trauma ( Fig. 4.2…

Material science for 3D printing in medicine

Introduction Materials science and 3D printing As discussed in Chapter 1 , materials for 3D printing include polymers, ceramics, metals, and composites. The materials used to fabricate a 3D part are dependent on the performance, or the “requirements” of the…